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Basics

Name Levi Sheridan
Label Mechanical Engineer
Email levi.i.sheridan@gmail.com
Url https://levi-sheridan.github.io

Work

  • Oct 2024 - Nov 2025

    New York, NY

    Lever Labs Lever Labs
    Co-Founder & Hardware Lead
    • Designed complete hardware system for educational robot: 4-layer ESP32 PCB with Li-ion charging, buck/boost converters, sensors (IMU, ToF, color sensor, encoders), user interface (OLED, LEDs, buzzer), three custom flex peripheral boards, and injection-mold-ready clamshell enclosure
    • Solved critical hardware issues through 5 board revisions including I2C stability and ESP32 brownout during motor switching; optimized DFM with Hirose board-to-board connectors eliminating manual soldering, reducing per-unit cost by 70% and assembly time from 45 minutes to 4 minutes
    • Worked directly with contract manufacturer in China on electronics production; piloted with 30+ students, accumulating hundreds of hours of real-world classroom validation
  • May 2023 - Aug 2023

    Hawthorne, CA

    SpaceX SpaceX
    Mechanical Engineering Intern - Foundry (Starship Raptor Engine)
    • Designed, built, and deployed automated resin reclamation system: integrated PLC controls, sensors, pumps, and motorized valves to enable $500K+ annual savings through material recovery; iterated on hardware to solve flow constraints and achieve production-ready performance
    • Designed plate exchange station in Siemens NX, fabricated steel frame and integrated electric actuators to deploy to production floor; eliminated manual lifting hazard and transformed two-person operation into single-operator automated process
    • Received full-time return offer

Education

  • MAY 2024

    New York, NY

    Bachelor of Engineering
    The Cooper Union: Albert Nerken School of Engineering
    Mechanical Engineering
    • 3.9/4.0 GPA (Major)

Projects

  • SPRING 2023
    Autonomous Combat Robot
    Autonomous Mobile Robots
    • Designed and built autonomous combat robot that won first place in competition, employing mecanum wheels for enhanced maneuverability and omnidirectional movement
    • Developed a compact spring-powered ping pong ball cannon using a servo motor retained stacked wave spring, optimizing for power density and projectile velocity, hitting a target velocity of 8 m/s
    • Integrated a suite of sensors (360° LIDAR, infrared camera) for autonomous navigation and precise target tracking
  • SUMMER 2022
    Optidrop - Eye Drop Administration Assistor
    Invention Factory at The Cooper Union
    • Designed consumer eye drop administration device focused on ergonomics, improving accuracy and ease of self-administration
    • Iterated through 30+ prototypes using Fusion 360 and 3D printing, refining form factor and usability based on testing feedback
    • Filed provisional patent with USPTO (Application number 63,397,888)
    • Conducted patient trials with NYC-based ophthalmologist to validate design and gather real-world usage data

Skills

Manufacturing & Fabrication
3D Printing (13 years)
Rapid Prototyping
CNC Machining
Investment Casting
TIG/MIG Welding
Hand and Power Tools
CAD & Design
Fusion 360
SolidWorks
Siemens NX
FEA/CFD (ANSYS)
Electronics & PCB
PCB Design (KiCAD)
Electronics Debugging (Oscilloscope, DMM, ect.)
SMD Soldering
Software & Tools
Microsoft Office
Video Editing